Industries & IoTERPIndustry

AI in the German Automotive Industry: A Strategic Imperative

AI & Engineering: AI is redefining automotive value creation. Usage has doubled, but the EU AI Act is acting as a brake.

November 28, 2025
7 min read
Featured image for article: AI in the automotive industry: The strategic breakthrough

The cool precision of algorithms meets the pulsating heart of European engineering. A fundamental shift is taking place in development centers, production halls, and boardrooms across the automotive industry—one whose speed is surprising even industry veterans. Artificial Intelligence (AI) is no longer a laboratory project; it is a strategic imperative that is redefining the entire value chain—from the initial design sketch to efficient production and the intuitive driving experience. Germany, the country that invented the automobile, stands at a critical turning point. Europe's ability to scale this technology and maintain digital sovereignty will determine the global competitiveness of this key industry.

At a glance: According to Bitkom, AI usage in German companies has risen to 36 percent, nearly doubling within a single year. Major European players like Volkswagen, BMW, and Bosch are investing billions to radically accelerate product development and optimize manufacturing. Despite these massive investments, the technological lag in software architecture and the regulatory requirements of the EU AI Act—for which 63 percent of German companies feel unprepared—remain the greatest strategic hurdles.

The Architectural Leap: Four "Superbrains" for the New Era

The German economy has recognized the transformative power of AI. A representative survey by the digital association Bitkom from September 2025 shows that one in three companies (36 percent) in Germany is already using AI—nearly double the number from the previous year (20 percent), signaling a strategic breakthrough for the technology. Eight out of ten companies (81 percent) are convinced that AI is the most important future technology. Dr. Ralf Wintergerst, President of Bitkom, confirmed this breakthrough: "Companies have not only recognized the possibilities of AI; they are implementing it and investing in it."

This willingness to invest is manifesting in fundamental product developments and a radical redefinition of vehicle architecture. Where tedious processes involving physical prototypes once dominated, AI-supported simulations now allow innovative concepts to be designed in less time. The Volkswagen Group plans to invest up to one billion euros specifically in the expansion of Artificial Intelligence by 2030. The stated goal: to shorten the product development process to 36 months or less—an acceleration of at least 25 percent. By 2035, Volkswagen expects to achieve efficiency gains and cost avoidance totaling up to four billion euros through the consistent use of AI. Hauke Stars, IT Board Member of the Volkswagen Group, summarizes the ambition: "Our goal: AI everywhere, in every process."

An even more radical change is taking place in the architecture of the vehicle itself. Starting in 2025, the BMW Group is introducing a completely newly developed digital nervous system in its "Neue Klasse," based on four high-performance computers, known as "Superbrains." These bundle computing power for infotainment, automated driving, driving dynamics, and basic functions, boasting more than 20 times the computing power of the current vehicle generation. This new architecture is not only designed for future AI features but also creates immediate physical efficiency: the simplified zone-based wiring harness structure saves 600 meters of cable and reduces the architecture's weight by 30 percent.

The Intelligent Factory: From the Metaverse to the 50-Percent Goal

The transformation of the German automotive industry is being driven significantly by its suppliers and a revolutionized manufacturing process. Bosch, a giant in the industry, is picking up the pace, investing more than 2.5 billion euros in AI by the end of 2027. Bosch CEO Stefan Hartung emphasized at the Bosch Tech Day 2025 that AI has long since moved "out of the test labs" and is being integrated into the company's products and processes.

Other European manufacturers are also showing with impressive figures how AI is revolutionizing production. The Renault Group has established an "Industrial Metaverse" since 2016—a real-time digital replica of its industrial systems. More than 15,000 facilities generate over 3 billion data points daily, which are used to optimize processes. The benefits are measurable: in 2023 alone, the Metaverse generated savings of 270 million euros, primarily through predictive maintenance. By 2027, Renault aims to reduce production costs for electric vehicles by 50 percent and halve the carbon footprint of vehicle manufacturing—a goal in which AI-supported monitoring plays a key role.

The Great Divide: Regulation as an Innovation Brake

Despite massive European investments, analysts warn of a strategic lag, particularly in the areas of autonomous driving and software architecture. Furthermore, a significant portion of European value creation is at stake. A McKinsey study from October 2024 highlights that if market share is lost and software competencies are not sufficiently developed, up to 400 billion US dollars in value creation could be lost in Europe by 2035.

To close this gap, the AI strategy must be anchored at the highest leadership level. Mercedes-Benz has appointed Daniel Eitler as its first Chief Data & AI Officer (CDAIO), who took up his position in May 2025. Eitler's stated mission is to "fully exploit AI as a transformation turbo at Mercedes-Benz" by consistently moving the technology "out of the pilot phase and into widespread application."

At the same time, the EU AI Act, which begins its phased implementation in February 2025, is causing uncertainty. A KPMG study from May 2024 revealed that 63 percent of surveyed German companies do not feel well-prepared for the requirements of the AI Act. The reality is sobering: according to Bitkom, as of September 2024, only 24 percent of companies had even begun to engage with the new regulatory framework. This regulatory caution is being sharply criticized by the industry. Stefan Hartung of Bosch warned unequivocally against the threat of over-regulation: "We are regulating ourselves to death because we are trying to regulate against technical progress."

For the European automotive industry, the challenge now is to master the fine line between promoting innovation and creating a trustworthy legal framework. The multi-billion investments have been made, and technological architectures are being redesigned. Now, implementation must take place on a broad scale so that digital sovereignty remains not just a wish, but becomes a lived reality that secures Europe's prosperity.

Frequently Asked Questions

What are the biggest strategic risks for Europe's automotive industry regarding AI implementation?

The biggest strategic risk is the lag in fully integrated software architecture and autonomous driving compared to US and Asian competitors. Added to this are the regulatory uncertainty caused by the EU AI Act—for which 63 percent of German companies feel unprepared according to KPMG—and the acute shortage of skilled workers.

What measurable benefits are European manufacturers already achieving through the use of AI in production?

European manufacturers are achieving significant efficiency gains. The Renault Group generated 270 million euros in savings in 2023 through its Industrial Metaverse, primarily through predictive maintenance. The new BMW "Neue Klasse" architecture saves 600 meters of cable and reduces the architecture's weight by 30 percent thanks to optimized AI control.

What strategic steps should automotive companies take now to exploit AI potential?

Companies must anchor their AI strategy at the C-level, as Mercedes-Benz has done with the Chief Data & AI Officer, whose mission is to move AI "out of the pilot phase and into widespread application." Crucial, too, is the consistent further training of the workforce and the early adaptation of governance to the EU AI Act to minimize regulatory risks and enable fast, legally compliant scaling.

Key Takeaways

  1. AI Adoption: AI usage in German companies has nearly doubled to 36 percent (as of Sep. 2025), signaling the technology's strategic breakthrough across the board.
  2. Architectural Leap: The BMW Group is taking the necessary architectural leap with its four "Superbrains" and 20 times the computing power, saving 600 meters of cable and 30 percent in weight.
  3. Competitive Pressure: According to McKinsey, the loss of AI expertise and market share could cost Europe up to 400 billion US dollars in value creation by 2035.
  4. First Step: Executives must consolidate their AI strategy at the top level (like Mercedes-Benz with the CDAIO) and accelerate the implementation of the EU AI Act, as over 60 percent of companies are currently unprepared.

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